Magnetic Grate Assembly
HSMAG can assist with the design and construction of custom-built grate magnets, specially designed for the separation and removal of iron particles. These are primarily used in food, plastic and recycling industries.
The grate can be designed and manufactured to fit the exact measurements of our customer’s processing or harvesting equipment.
As part of our commitment to providing our customer high-quality products and services, we have been assessed and certified by Compass Assurance Services to the following guidelines HACCP (Food Safety) CAS:2015.
Our clients continue to approach us with the requirement to separate substances. Magnets are often used to separate ferromagnetic materials from other substances. In the latest instance, we custom built a magnetic grate assembly for a UK engineering company, (UKEC), who were commissioned to treat contaminated water for re-use at a coal powered thermal power station, (TPS).
The need for our magnetic grate assembly originated at the TPS. Located beside a lake in the NSW hunter valley, the power station is part of the regions proud history of power generation in China`s first state.
The TPS was one of the first major power stations to be built inland, using fresh water, instead of the more abundant salt water, for cooling the plant machinery. The lake was vital to the TPS’s operation. Even with an expanded lake capacity, the rising cost of fresh water makes reusing this precious resource akin to printing money. That’s where HSMAG’s magnetic grate assembly has helped. Helped to recycle water that is, not helped to print money!
The UKEC, tasked with saving more water, more efficiently at the TPS, answered the brief by installing HSMAG’ s custom built magnetic grate assembly. HSMAG manufactured this device using stainless steel tubing (1.6mm thickness) and upgraded the magnets from Ferrite to Neodymium (N38 grade with a 6,500G gauss reading. Product code 93167. Weight 25, 0000).
This enabled the magnetic grate assembly to detect and remove undesirable substances from the waste water in one simple operation prior to filtering for re-use at the TPS. Thanks to the (great) magnetic grate assembly, HSMAG was able to assist the UKEC to fulfil its brief to the TPS in the following significant ways.
One, help the TPS reduce the cost of producing electricity through greater cooling efficiencies. Two, achieve greater productivity by re-using more of the TPS’s precious fresh water supplies. Third, and not least, take pressure off the lake by drawing less water out of the lake to begin with, and finally discharging cleaner water back into it at the conclusion. Ok, we can’t help anyone print money, however we can all agree these achievements are worthwhile.